Displacement cooking digesters

Operational principal of displacement pulp cooking

Displacement cooking is that used cooking liquor is displaced by cooking liquor or washing water using the principles of displacement cycle and diffusion washing of black liquor in the batch digester. Both used cooking liquor and heat are displaced, and then cold spraying is fulfilled. Displacement cooking can make full use of the black liquor repeatedly, extract lignin from the cooking system in delignification phase and dissolve hemi-cellulose. During the supplementary delignification phase, cooking liquor can be refilled. By the principles, initial heat and chemicals can be recycled. The cooking can keep continuous balance during the whole cooking process, which can help to improve pulp quality and production efficiency.

 

displacement cooking equipments

 

Advantages of displacement cooking technology

Displacement cooking technology is the most advanced batch cooking technology in the world nowadays. Compared with conventional cooking, it has the following advantages:

  • Per-ton pulp of steam consumption is reduced greatly to 0.6-0.8t (Conventional consumption is 2.0-2.5t).
  • It can achieve low Kappa number, high strength and high yield pulp through deep delignification.
  • Pulp has gotten better bleaching. Its low Kappa number and high strength are conducive to oxygen delignification, reduction of consumption of chemicals for bleaching and reduction of pollution.
  • Production process is controlled by microcomputer, which reduces manual operation as much as possible and keeps the system reliable and stable.

 

Parameter of displacement cooking equipments

MODELZJG1ZJG2ZJG3ZJG4ZJG5ZJG6
Effective volume(M3)5075110135175225
Diameter(internal)¢3000¢3250¢3600¢3600¢4500¢4500
Maximum working pressure (Mpa)0.8
Maximum working temperature (℃)175

Corollary Equipments

 Lye heaterModel

 

 

ZJG1-2ZJG2-2ZJG3-2ZJG4-2ZJG5-2ZJG6-2
SpecM2406590110140190
Lye circulation pumpModelZBY21ZBY22ZBY24ZBY24ZBY24ZBY24
Spec¢200¢250¢300¢300¢300¢300
Dumping  ball  valveModelQ647Y-16PQ647Y-16PQ647Y-16PQ647Y-16PQ647Y-16PQ647Y-16P
Spec¢200¢200¢200¢200¢300¢300
Automatic pot cover¢770
 

Blow tank

ModelZJP2ZJP3ZJP4ZJP5ZJP6ZJP7
Spec  M3150225330400500800
Diameter (internal)¢5000¢5600¢6500¢7000¢7000¢7000
Max working pressure (Mpa)0.25
Max working temperature

(℃)

175
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